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BUILT FOR HEADS THAT DON'T FIT IN BOXES

Cowboy Hats That *Actually*  Fit—YOU.

BECAUSE OFF-THE-SHELF WAS NEVER THE PLAN

Forget the one-size-fits-no-one factory lids. These hats are hand-shaped, head-measured, and made to fit like a damn good handshake. Backed by grit in the heart of New Zealand.  ​​

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NOT JUST A HAT, IT'S A PIECE OF WHO YOU ARE

Shaped by hand. Built to ride. Made for you.

A Bar M hat isn't pulled off a shelf—it's pulled from your story.

 

We measure your head, hear what matters most to you, and shape a hat that fits your life, your style and your vibe. Whether you're chasing cattle, entering the arena, walking down the aisle, or just want to turn heads at the saleyards—it'll fit like it had your name on it right from the start.

Hand shaped in New Zealand with steam, sweat, and a hell of a lot of heart.

This is craftsmanship at it's finest, cowboy style. 

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THE ROAD TO A GOOD HAT STARTS HERE

From your inbox to your mailbox to your head

1. Pick your hat colour/type & put down the deposit​​​​

2. Your Bar M Fit Kit will land in your mailbox—time to get measuring

3. Send your measurements back to me like the legend you are

4. Pick your shape and style—we'll make it unmistakably yours

5. We begin the custom process, sourcing and shaping it with steam and a personal streak

6. You get a sneak peek—photos sent to make sure it's exactly what you had in mind (if not better)

7. Then it's out the door, boxed up and heading your way—eeeekk!

​​Limited custom order spots open per month.

WHAT'S YOUR HAT MADE OF?

Hat materials and the quality breakdown.

Understanding your hat's built is just as important as the fit. Here's what sets each one apart:

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NEVER SETTLE FOR CLOSE ENOUGH

The Fit Guarantee

Every Bar M hat starts with our signature Fit Kit—because one-size-fits-all is a lie that we don't subscribe to.

We take your head shape seriously (round, oval, triangle (yes I've seen one), extra lumpy—you name it) and shape your hat to fit your actual head, not some factory guess. Millie can even fit it around your cochlear implant or hearing aids!

 

An​d if it still needs a tweak once it arrives? No stress. We'll work with you to make sure it feels spot-on. That might mean a quick steam, a small reshape, or even a return trip to the workshop. Whatever it takes—we'll get it right.

If it doesn't fit, we fix it. No dramas. No compromise.

MAKE YOUR MARK

Burn it in, make it yours forever.

Add your initials, a symbol, or a story. $15 covers two marks—add more for $5 a pop. A subtle detail that makes your hat unmistakably yours.

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